Typical Fuel Boiler
Two distinct heat sources used for boilers are electric probes and burned fuel (oil, coal, etc.) This chapter will use fuel boilers to illustrate the typical design of boilers. Refer to Figure Typical Fuel Boiler during the following discussion.
The boiler has an enclosed space where the fuel combustion takes place, usually referred to as the furnace or combustion chamber. Air is supplied to combine with the fuel, resulting in combustion. The heat of combustion is absorbed by the water in the risers or circulating tubes. The density difference between hot and cold water is the driving force to circulate the water back to the steam drum. Eventually the water will absorb sufficient heat to produce steam.
Steam leaves the steam drum via a baffle, which causes any water droplets being carried by the steam to drop out and drain back to the steam drum. If superheated steam is required, the steam may then travel through a superheater. The hot combustion gasses from the furnace will heat the steam through the superheater's thin tube walls. The steam then goes to the steam supply system and the various steam loads.
Some boilers have economizers to improve cycle efficiency by preheating inlet feedwater to the boiler. The economizer uses heat from the boiler exhaust gasses to raise the temperature of the inlet feedwater.